Real-time monitoring and alert systems are a revolution in the way operations are conducted in any industry vertical. In terms of its most basic benefit, a system like this can help in the identification of inconsistencies that can lead to undesired results.
On a larger scale, these systems can also be used to identify the root cause of the problem.
The advent of IoT technology has been the biggest influencer in the growth of various industries. Not that there aren’t any other ways to implement such a system, they are just limited in terms of extendibility and functionality.
For example, a SCADA-based alert system only offers a limited reach of alert transmission and is very rigid to be scaled up.
Internet of Things powered systems, on the other hand, creates a wide-spread network of interconnected devices that is capable to share alerts from any location.
IoT-based real-time alert system is hence the best pick to gain precise and insightful alerts from any machine, equipment, or asset.
We at Biz4Intellia, have hence developed an industrial IoT solution that allows companies to leverage the capabilities of real-time alert systems to improve their operations.
Figure 1: Biz4Intellia’s IoT Dashboard – View Product Demo
How does our IoT-Based Alert System Work?
Our IoT solution works on 7 different layers that constitute hardware, communication protocols, and processes to convert raw data into value-added information that is displayed on our IoT dashboard which is accessible from any device.
Step 1
The threshold and tolerance values (pertaining to a particular, or set of parameters) are fed into the system, that configures it for a particular range of parametric values.
Step 2
The sensors embedded on/in a machine or equipment take readings in real-time and transfer them to a cloud via a gateway.
Step 3
This data is then accessed via the dashboard and cross checked by the predefined range to check if the parameters are within the permissible limits.
Step 4
In case these readings fall out of the range, an alert is sent to the user in the form of push notifications, emails, SMS, or in-app messages.
Since IoT solutions are easily configurable, the alert systems can also be constructed to gain unique alerts for distinct values and conditions.
At Biz4Intellia, we use color markers to denote different types of alerts.
Figure 2: Color Code Based Notification Panel
a. Green
This indicates that all operations are successfully and efficiently carried out within the required range, ensuring optimal performance and adherence to specified parameters.
b. Orange
It means that the parameters have crossed the threshold values but are still under the threshold range, denoting that the operations are acceptable. However, actions are needed to be taken to bring back the values under control.
c. Red
This color indicates that the parameters have surpassed the threshold limits and strict actions must be taken to regulate operations as per requirement.
d. Blue
The color is shown when the threshold or tolerance values are not entered for a specific device.
e. Grey
Reflects that a device is inactive or in other words not sending any reading at all.
Hence, the real-time alert system can be used for the effective supervision of machines and equipment of different types, performing distinct operations and functions.
Benefits of Real-Time Monitoring and Alert Systems
Let’s explore the major benefits, you can garner from the implementation of IoT based real-time alert system.
1. Pro-Active Decision Making
The use of color code markers helps in identifying the state and condition of a particular device. By a simple glance, the problem in the device or the equipment is easily detected and the need to further scrutinize the issue is averted.
Operators and maintenance teams can hence remain prepared for any kind of situation that they may encounter suddenly and take quick actions to resolve the issue.
For instance, machine monitoring solutions enable operators and maintenance teams to prioritize their tasks based on the severity of devices in a facility.
Using color codes on the floor machine handlers can identify machines needing immediate attention and those that can be worked on later.
This helps them make correct decisions to repair machines efficiently, minimize downtime, and quickly make them available for the production line.
2. Root Cause Identification
It is not enough to just keep the production line running. Identifying the main reason that results in the failure of equipment and affects the overall production rate is also very important. By analyzing the alerts collected over an interval of time, the main cause of breakdown and malfunctions can be uncovered, which will help companies to eliminate the source of failure for good.
For example, in the case of a large fleet consisting of hundreds of trucks, fleet monitoring systems are equipped with real-time monitoring and alert capabilities. They can detect a specific type of engine alert, indicating a component failure among trucks of similar age.
Fleet managers can then take action to replace that particular component in all the trucks, mitigating the risk of unexpected engine failures on the road.
3. Improved Safety and Security
IoT alert systems play a crucial role in enhancing safety and security across various domains.
By continuously monitoring sensors, devices, and systems, potential hazards can be identified promptly, allowing for immediate actions to mitigate risks and prevent accidents or security breaches.
For example, in a smart home security system, real-time monitoring of sensors for doors, windows, and motion can trigger immediate alerts to homeowners and security services if an unauthorized entry is detected.
This enables quick response times, such as notifying the authorities or activating security measures to safeguard the property and its occupants.
4. Enhanced Efficiency and Optimization
Real-time monitoring and alert systems provide valuable insights into the performance and efficiency of systems and processes.
By capturing and analyzing data in real time, organizations can identify bottlenecks, inefficiencies, and areas for improvement, leading to optimized operations and resource allocation.
For instance, in a supply chain management system, real-time monitoring of inventory levels, production processes, and transportation logistics can provide visibility into the entire supply chain.
Alerts can be triggered when inventory levels reach critical thresholds or when delays occur in the transportation network, allowing businesses to take proactive measures such as adjusting production schedules, optimizing routes, or sourcing alternative suppliers to maintain smooth operations and avoid stockouts.
Real-World Examples of Real-Time Alerts In Various Industries
Here are a few examples of how different industries have been leveraging IoT real-time alerts to enhance their operations, improve efficiency, and deliver better services to their customers.
1. Healthcare
In the healthcare industry, IoT alert systems play a crucial role in patient care. These systems enable continuous monitoring of patient vital signs, such as heart rate, blood pressure, and oxygen levels, through connected devices.
Real-time alerts are generated when abnormalities are detected, immediately notifying medical staff. This allows for timely intervention, rapid response, and improved patient safety.
For instance, in intensive care units, IoT sensors can detect irregularities in vital signs and promptly alert healthcare professionals, preventing potential emergencies.
These real-time alerts aid in the early detection of deteriorating conditions, reducing the risk of complications and enabling proactive medical interventions for better patient outcomes.
Additionally, IoT alert systems provide a valuable tool for remote patient monitoring, enabling healthcare providers to monitor patients' health status in real-time from a distance. This ensurescontinuous care and early detection of any concerning trends.
2. Manufacturing
In the manufacturing industry, IoT notification systems have revolutionized operations by providing real-time insights into machine performance.
These systems continuously monitor equipment and machinery, detecting potential issues or breakdowns before they cause major disruptions. By receiving instant alerts, maintenance teams can take proactive measures to address the identified problems, preventing unplanned downtime and minimizing production losses.
Additionally, the data collected through IoT sensors enables manufacturers to optimize production efficiency by analyzing machine utilization, identifying bottlenecks, and implementing process improvements.
The integration of IoT notifications has transformed the manufacturing landscape, empowering businesses to streamline operations, enhance productivity, and deliver high-quality products to meet customer demands.
3. Transportation and Logistics
Transportation and logistics is an industry that greatly benefits from real-time alerts through industrial IoT solutions.
These solutions enable the tracking of shipments and the monitoring of vehicle conditions, providing valuable insights into the status of the entire supply chain. Real-time notifications on delays or route deviations empower companies to take immediate action, ensuring timely deliveries and efficient fleet management.
By leveraging real-time data, transportation and logistics companies can proactively address issues such as traffic congestion, unexpected route changes, or vehicle breakdowns.
This allows them to make informed decisions, optimize routes, allocate resources effectively, and minimize disruptions to the delivery process.
With the help of real-time alerts, logistics operations can achieve enhanced visibility, streamlined operations, and improved customer satisfaction.
Furthermore, these solutions enable proactive maintenance by monitoring vehicle conditions in real-time. This helps prevent unexpected breakdowns, reduce downtime, and improve overall fleet performance.
By receiving alerts on vehicle health and performance, companies can schedule timely maintenance or repairs, maximizing the uptime of their fleet.
4. Energy and Utilities
The IoT notification system revolutionizes the energy and utilities sector by providing real-time alerts and monitoring capabilities.
With this system, power grids can be continuously monitored, enabling the detection of outages and other abnormalities. Instant notifications are sent to operators, allowing for a rapid response to restore services and minimize downtime.
By identifying issues promptly, the system ensures uninterrupted power supply, reducing customer inconvenience and maintaining essential services. Moreover, the system can gather data on power usage patterns, enabling energy providers to optimize distribution and allocate resources more efficiently.
Overall, the IoT notification system plays a crucial role in enhancing reliability, efficiency, and customer satisfaction in the energy and utilities industry.
5. Retail
In the retail sector, IoT plays a crucial role in revolutionizing operations. Solutions like real-time monitoring of inventory levels allow retailers to track stock availability accurately, ensuring timely replenishment and avoiding stockouts.
IoT-based systems also provide insights into sales trends, enabling retailers to make data-driven decisions regarding product assortment and pricing strategies.
Additionally, by capturing and analyzing customer behavior data in real time, retailers can personalize marketing efforts, tailoring offers and recommendations to individual preferences. This personalized approach enhances customer satisfaction, fosters brand loyalty, and increases sales conversion rates.
Real-time alerts empower retailers to optimize their operations, improve efficiency, and deliver exceptional shopping experiences to their customers.
6. Agriculture
In the agriculture industry, IoT real-time alerts play a vital role in optimizing farming operations. Through a smart system, farmers receive real-time data on crucial parameters such as soil moisture levels, weather conditions, and pest infestations.
This information enables them to make data-driven decisions in optimizing irrigation practices, implementing timely crop protection measures, and managing yields effectively.
By monitoring soil moisture levels, farmers can avoid overwatering or under-watering crops, ensuring efficient water usage and avoiding water stress. Real-time alerts on weather conditions allow farmers to anticipate and mitigate the impact of extreme weather events, such as adjusting planting schedules or protecting crops from frost. Additionally, early detection of pest infestations through real-time alerts enables farmers to take immediate action, preventing extensive damage and reducing the need for excessive pesticide use.
Ultimately, these real-time alerts contribute to sustainable and profitable farming practices.
7. Smart Cities
Real-time alert systems play a crucial role in optimizing urban infrastructure and enhancing the quality of life in smart cities. In terms of traffic management, these systems monitor congestion levels in real-time, allowing authorities to quickly respond to bottlenecks, reroute traffic, and improve overall transportation efficiency.
When it comes to air quality, real-time sensors continuously monitor pollutant levels, triggering alerts when thresholds are exceeded. This empowers city officials to take immediate action to mitigate pollution sources and protect public health.
Also, waste management alert systems help optimize waste collection schedules, ensuring timely pickups and preventing overflowing bins.
By leveraging real-time alerts, cities can make data-driven decisions, reduce pollution, and create a more sustainable and livable environment for their residents.
8. Hospitality
In the hospitality sector, real-time alerts play a crucial role in enhancing guest experiences and optimizing facility management.
By monitoring room occupancy, hotels can efficiently allocate resources, such as housekeeping and maintenance, based on guest check-ins and check-outs. Real-time temperature control alerts enable hotels to maintain comfortable room conditions, automatically adjusting HVAC systems for energy efficiency.
Furthermore, real-time alerts for security systems, including surveillance cameras and access control, help ensure guest safety by immediately notifying staff of any unauthorized activities or breaches.
It facilitates seamless operations, enhances guest comfort, and contributes to efficient facility management for a superior hospitality experience.
9. Environmental Monitoring
Real-time alerts in environmental monitoring are instrumental in various industries. They enable tracking of natural disasters, such as earthquakes, floods, and wildfires, providing early warnings to mitigate potential risks.
They monitor air pollution levels, trigger alerts when pollution exceeds safe limits, and prompt actions to improve air quality. Additionally, real-time alerts monitor water quality, identifying contaminants and ensuring timely measures for conservation and protection of aquatic ecosystems.
These alerts play a vital role in disaster management, conservation efforts, and safeguarding the environment for a sustainable future.
Wrapping Up!
To monitor the status of your assets and equipment, IoT powered real-time alert system is the best choice as it can be easily implemented and expanded for additional functionality.
This IoT- based real-time notification system can be integrated with advanced analytics capabilities and can be extended to automate conventional processes in a company.
See a demo of our IoT product to understand the full-scale potential of our real-time alert system and IoT dashboard in your company.
