If you are still using the same old non-technological methods to measure the liquid levels, don’t you think you require some changes? And not only changes but some good changes like enhancing the asset capabilities and increasing the industrial productivity via technology solutions.
Large-scale industries like beverage, pharmaceuticals, oil and gas, or water use different kinds of storage containers to stock liquids. With such huge apparatuses and tankers, it becomes quite difficult to manually supervise the liquid levels.
Previously, many methods were applied to check the levels of the liquid in an industry but they all had some or the other drawback. Let’s look at a few of them.
Historical Methods to Check Liquid Levels
The variable liquid levels were quite difficult for the managers to measure and control in previous times. Many experiments were conducted to keep a record of the levels like level control in storage dams and its orderly release for agricultural purposes. Since there was no technology involved, the managers used to assume the overall amount of water required in a particular year and took decisions accordingly. This somehow was not accurate to keep up with the water or any other liquid stocks.
In the case of oilfields, steel tape having plump bob was in use to detect the fuel levels but it had its drawbacks. First, there was always an action to be performed which hindered the operators from their duties. Second, there wasn’t any clear representation of the gathered data. Third, the operators found it extremely difficult to measure the liquid levels in pressurized vessels. Hence, the disadvantages obstructed the effectiveness of the visual level measurement.
Other method used a sight glass which showed the same position as the level of liquid in a tank. The method provided the managers with a visual indication of the liquid level and was found more convenient than other methods like rod dipping, manual gauging tapes, or dipsticks. However, the drawback of using this method was that the glass could get dirty and was susceptible to breakage. Also, it wasn’t really a good idea to measure hot, corrosive, or flammable liquids as these liquids might damage the measuring glass.
Measuring the liquid levels had been a journey full of experiments. With the incoming of IoT solutions, it has reached new heights and is performing excitingly well. The businesses are now transforming themselves innovatively with the help of technologies like IoT. We can also say that The Internet of Things is scaling up the industrial performance by introducing user-friendly solutions like liquid level monitoring. Therefore, industries are turning towards technology, so that it becomes convenient for them to monitor the levels and improve the capabilities of industrial assets.
Moving on, let's find out what can be the possible reasons for measuring fluid levels.
Possible Reasons to Measure Liquid Levels
=> Safety: Industries or plant refineries that use boilers require a certain threshold to avoid the over spilling of the liquid due to excessive boiling. If there’s such a state where the hot water level rises, a dangerous state can develop which could harm the surroundings. A level monitoring solution allows you to set a threshold where, as soon as the level of water increases, it alerts you to take instant action.
=> Economy: When you use different containers to store different kinds of liquids there are immense possibilities of liquid spillages, which are expensive to clear out. You can thus, save the unnecessary money spent on cleaning by using a level monitoring system. It generates real-time alerts as soon as the tank is overfilled, allowing you to take better decisions.
=> Accuracy: The solution uses advanced algos and smart techniques to provide you with accurate measurements of the liquid levels. It enables a fully-automated and reliable system with which you can transform the industrial operations at greater levels. Also, it provides accurate monitoring of levels in bulk storage tanks, which increases plant efficiency, maintains stock records, and allocates correct costs in each segment.
Possibly, with the increase in industrial productivity due to increasing consumer demands, the usage of IoT solutions will also increase in the coming years. Using a fluid level monitoring system to improve industrial productivity will be an add-on to the value of industrial processing. It will not only benefit the profitability but also help in proper inventory management of the liquid stocks.
Benefits of Using Level Monitoring
A level monitoring solution gets implemented on the industrial assets (storage tanks or containers) and works on enhancing their capabilities. With all the possible reasons to measure liquid levels, it becomes mandatory to install a smart solution that gives quick results. An IoT powered level monitoring solution is one such application that brings out the best industrial performance with its technical features. Let’s learn how can a level monitoring solution prove beneficial to your business.
Provides one platform for all your managerial tasks
Real-time information about plant activities
Weather forecast for better decision-making
Flood management
Level monitoring in all types of storage tanks
Smart irrigation
Visual data representation for better results
Weather-proof hardware
The huge business benefits enable better industrial performance along with larger profits. Calculating liquid levels has been easier and most effective with the introduction of IoT powered level monitoring solution in the industries. It allows improved plant management, real-time monitoring, and control of the industrial operations. You can avail all the benefits by implementing this solution in a feasible budget.
