-
End-to-End Solution
Get a complete solution equipped with advanced hardware and software for seamless operability
-
Quick Time to Market
Ready to be deployed solution with the first iteration within 2 to 4 weeks
-
Equipment Efficiency with Advanced Analysis
Platform fitted with advanced analytics gives useful insights from collected data and makes it easier to analyze the equipment’s efficiency.
-
Customized Services
We will customize the processes as per business requirements to provide on-demand services and hardware.
-
Shared Cloud
Monthly Subscription Cost
Unlimited Connections And Data Storages Or As per Custom Needs
-
Private Cloud
Monthly Subscription Cost
Unlimited Connections And Data Storages Or As per Custom Needs
Benefits of Remote Equipment Monitoring Systems
By using the competencies of the Internet of Things, we at Biz4Intellia create state-of-the-art remote machine monitoring systems that are pre-configured and compatible with legacy machinery, PLCs & SCADA systems implemented across different industry verticals. The systems can be configured for any industrial setup and empower facilities to improve conventional operations without hampering production.
Biz4Intellia Factory and Machine Monitoring Systems allow companies to identify the key performing indicators, factors like uptime & downtime, operations of their assets and how to optimize them to boost overall equipment effectiveness.
Problems Associated with Legacy Monitoring Systems
Legacy monitoring systems have remained in use, regularly for several long years. These systems are frequently obsolete and do not coordinate and integrate with other solutions as per business needs. Due to this, they become an obstruction in industrial operations. Usually, Legacy systems like SCADA & PLC and legacy monitoring systems collect essential data about the condition and performance of industrial machines and directly show them without effectively processing them as per business needs. In the Age of Globalization, where workplaces are expanding, with old Inflexible, Static, and Centralized Architecture of legacy systems, it is impossible to get secured and Auto processed real data insights outside the industry premise. With the help of data-driven Biz4Intellia End-to-End IoT-based Factory and Machine monitoring solutions, which are easily integrable with legacy PLC and SCADA, Industries are now managing their day-to-day industrial operations efficiently in real-time far-off from their industrial premise.
Common Challenges in a SCADA system
- 01Ineffective for Outside-The-Fence Application
- 02Rigid and Complex due to Wired Infrastructure
- 03Costly and Time-Consuming Integration
- 04Tied only with specific control Devices and Legacy Systems
- 05Inflexible,Static and Centralized Architecture
- 06Less Scalable than other Industrial Control Systems
- 07Not Adaptable to Changing Business Needs
How PLC & SCADA and Industry 3.0 is adopting IoT?
The involvement of IoT and SCADA together is the new upgrade within industries, introducing the next phase of smart manufacturing. The use of IoT makes SCADA systems more intelligent and advanced. IoT complements both distributed control systems and SCADA with its existing features like real-time data collection, downtime alerts, remote control, data analysis, and visualization. The Internet of Things is equipped with advanced capabilities of integrating edge-to-cloud solutions, especially for heavy machines. It helps in fetching accurate and real-time data through connectors and gateways, enhancing the profitability of results. IoT provides a scalable and customizable user-friendly platform to automate the operations along with safety measures, which senses the changing needs of any asset.
- IoT is Integrating Edge-to-cloud solution for heavy equipment/machines
- Connecting nodes/gateway on endpoints of the PLCs
Applications
System & Machine Downtime Tracking
The use of sensor-based technology to track system and machine downtime helps meet the targets as expected by the machines. The industrialists can identify the frequency of the machine downtime and schedule timely scans, stop times, and other necessary steps required. The solution provides you with the option of filtering the machines of a particular region for better and quicker processing.
CNC Machine Monitoring System
Machines operating on computerized numerical controls (CNC) are programmed via codes to perform machining operations with utmost precision. By using smart manufacturing systems, you can study tool path, tool lifecycle, feed rate, cutting speed, and other variables while optimizing your programs to increase the accuracy of your machining operations and achieve higher throughput.
Factory & Machine Downtime Monitoring
Factories are rapidly switching to IoT technology to keep a real-time check on equipment performance and automated system operations. The use of sensors helps prevent unscheduled downtime and reduces emergency maintenance costs. Sensor devices can monitor multiple types of equipment through a single dashboard and update the managers with the exact location of the installed machines along with their performance reports.
Predictive Maintenance
IoT-powered solutions follow a data-driven approach to analyze the information captured by various sensors. This information is carried further through the communication channels to present a simplified view of Important data insights related to KPIs, production downtime, Performance, and condition via the Condition Monitoring System on the dashboard. It helps eliminate human error, optimize maintenance schedules, and monitor equipment performance, proving beneficial for the industries.
Performance Indicator of system
Even though the equipment is situated in far-off areas, you can get updates through an IoT-based downtime management system. A sensor-based solution is well-designed to keep track of the systems in real-time by alerting the owners with the system’s performance via indicators. These help the managers to stay alert in all situations and take necessary actions whenever required. Such actions trigger real-time decision-making to eliminate the system downtime, thus saving the entire process from shutting down.
Comprehensive Equipment Management
Equipment management through IoT renders asset information to the relevant industrialists and empowers them to reduce costs on excess manpower. The attached sensors generate data and pass the information through communication channels, which gets stored on the cloud platform. The use of IoT for equipment management essentializes stable operation and system efficiency. The managers are now seeking not just for the maintenance or troubleshooting but comprehensive equipment management that covers all the aspects.
Production Monitoring System
Monitor where your product goes on conveyors and assembly lines. The data affiliated with the production cycle can be monitored on dashboards along with the work in progress throughout the value stream. Hence, production quotas can be effectively met, and lean-management processes can be used to ensure that the products reach the correct stations on time.
Resource Monitoring
IoT-based smart factory solutions can also be used for proper resource utilization. Consumption of resources like fuel, electricity, lubricant, coolant, etc., can be tracked through the machine monitoring system. Information pertaining to their consumption can be gathered and analyzed to reduce their utilization, maintain proper stocks, and decrease wastage.
